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How frequently should the upper limit switch of all overhead cranes be tested?

  1. Every month

  2. Every week

  3. Every three months

  4. Every shift

The correct answer is: Every shift

The upper limit switch of an overhead crane is a critical safety feature designed to prevent the crane's hook or load from traveling beyond a predetermined limit, which helps to avoid collisions and potential damage to the crane or its surroundings. Testing this switch at the beginning of each shift ensures that any malfunctions or wear that may have occurred since the last operation are identified early. By conducting this test daily, you can verify that the switch is functioning properly every time the crane is used, maintaining safety protocols and minimizing the risk of accidents. This frequent testing aligns with industry standards and regulatory requirements aimed at ensuring safe operation, specifically considering the variable conditions that may arise during crane usage. Less frequent testing, such as monthly or quarterly, may not adequately capture potential issues, thereby increasing the risk of an unsafe condition developing unnoticed. Regular assessment every shift promotes consistent operation and accountability for safety in the workplace.